Brakes - Revision history

Pokseva: /* Brake fluid replacement */ updated instructions

2023-09-16T14:48:03Z

Brake fluid replacement: updated instructions

← Older revision		Revision as of 14:48, 16 September 2023
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	== Brake fluid replacement ==		== Brake fluid replacement ==

	~~Regular~~ Flush ~~Every Two Years~~. Brake fluid DOT4 is hydroscopic (absorbs water) and needs to be exchanged every two years under the maintenance schedule. A local dealer quoted $95 for this task. Plan for between 1-1.5 hrs if you DIY.		Flush brake fluid regularly - every two years. Brake fluid DOT4 is hydroscopic (absorbs water) and needs to be exchanged every two years under the maintenance schedule. A local dealer quoted $95 for this task. Plan for between 1-1.5 hrs if you DIY.

	'''Warnings'''		'''Warnings'''
	* It is critically important to use the DOT rating specified in the ~~owner’s~~ manual.		* It is critically important to use the DOT rating specified in the owner's manual (DOT4).
	* Brake fluid is hazardous. Wear latex gloves, safety glasses, and protect the paint of your car.		* Brake fluid is hazardous. Wear latex gloves, safety glasses, and protect the paint of your car.
			* CAUTION: DO NOT SPRAY THE FLUID, otherwise you will be getting a new paint job.
	~~'''DIY Brake Fluid Flush'''~~
	* ~~Suck out old fluid in reservoir using~~ a ~~miti-vac or a turkey baster~~.
	* Top off with NEW UNOPENED DOT-4 PLUS fluid ONLY!		* Top off with NEW UNOPENED DOT-4 PLUS fluid ONLY!
	* Connect Power Bleeder which has been filled with NEW UNOPENED DOT-4 PLUS fluid!		* Bleed all four calipers one by one in the following sequence: rear right, rear left, front right, front left.
	* Pressurize the brake system with the Power Bleeder (138KPa (20 psi) via the integrated pump).		* Check the fluid level in reservoar after every 20 brake pedal presses.
	* Bleed all four ~~callipers~~, LR, RR, ~~LF and then RF~~.
	* Inspect for leaks.		* Inspect for leaks.
	* ~~Depressurize the system, CAUTION: DO NOT SPRAY THE FLUID, otherwise you will be getting a new paint job~~.		* Record brake flush in maintenance records.
	* ~~Do a manual check~~ of brake ~~pressure~~		* Dispose of old brake fluid responsibly.
	* ~~Make a final check of the level of fluid in the brake reservoir~~.
	* ~~Record Brake Flush in Maintenance Records~~.		Tools needed:
	* ~~Dispose of old~~ brake fluid ~~responsibly~~ .		* Transparent pipe with 6mm inner diamater ~75cm long.
			* 11mm wrench for unscrewing bleeding screw at brake caliper.

			Torque specification:
			* Bleed screw to brake caliper: 7 Nm

			TIP: If possible alternate brake fluid colour from one flush to the next.
			The difference in colour gives good confidence that everything is flushed out.

	~~TIP: If possible alternate~~ brake ~~fluid colour from one flush to the next~~. ~~The difference in colour gives good confidence that everything is flushed out~~.		<!-- AR42.10-P-0010I, Bleed brake system, 10.11.11
			MODEL 215, 220 -->

	Quantity of ~~Brake Fluid Required~~ for a ~~Thorough Flush: It~~ will ~~use~~ about 3L for ~~a full~~ and ~~thorough flush~~.		Brake fluid filling capacity on model 220 and 215 is 0.7 to 0.9 liters. Quantity of brake fluid required for a thorough flush will be about 3L in practice.

			{\|
			\|[[File:W220_brake_fluid_flushing_setup.jpg\|thumb\|none\|Simple one-man brake fluid flush setup]]
			\|[[File:W220_sequence_for_bleeding_brake_fluid.png\|thumb\|none\|Sequence of bleeding operation for brake calipers with one bleed screw]]
			\|[[File:W220_sequence_for_bleeding_brake_fluid_8piston_calipers.png\|thumb\|none\|Sequence of bleeding operation for 8-piston brake calipers at front axle with two bleed screws. Observe different sequence of bleeding operation for left-hand and right-hand drive vehicles.]]
			\|}

	The following video shows how to completely flush and replace the ~~Brake Fluid~~ using the ~~Pressure Vacuum~~ method.		The following video shows how to completely flush and replace the brake fluid using a simple bottle method vs the pressure vacuum method.
	{\|		{\|
	\|{{#ev:youtube\|https://~~youtu~~.be/GfosobLjGQE\|320\|center\|~~W220~~ Brake ~~Fluid Flush (By Masood)~~\|frame}}		\|{{#ev:youtube\|https://www.youtube.com/watch?v=TOF4vhblUvw\|320\|center\|Simple brake fluid flush setup\|frame}}
			\|{{#ev:youtube\|https://www.youtube.com/watch?v=GfosobLjGQE\|320\|center\|Brake fluid flush using the pressure vacuum method\|frame}}
	\|}		\|}

Pokseva: /* Speed sensor */

2023-09-13T10:22:11Z

Speed sensor

← Older revision		Revision as of 10:22, 13 September 2023
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	==== Speed sensor ====		==== Speed sensor ====
	The OE ~~sensor is~~ manufactured by BOSCH		The OE sensors are manufactured by BOSCH.
	* Speed sensor rear left - A2205400417 / BOSCH 0265007008		* Speed sensor rear left - A2205400417 / BOSCH 0265007008
	* Speed sensor rear right - A2205400517 / BOSCH 0265007006		* Speed sensor rear right - A2205400517 / BOSCH 0265007006

Pokseva: /* Rear axle wiring */ Rear right speed sensor - OE BOSCH part numbers added

2023-09-13T10:21:55Z

Rear axle wiring: Rear right speed sensor - OE BOSCH part numbers added

← Older revision		Revision as of 10:21, 13 September 2023
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	[[File:W220_N910143006002_brake_wear_indicator_bolt.jpg\|thumb\|none\|Rear right wear indicator bolt M6x20 (N91014300600)]]		[[File:W220_N910143006002_brake_wear_indicator_bolt.jpg\|thumb\|none\|Rear right wear indicator bolt M6x20 (N91014300600)]]

	* ~~A2205400417~~ Speed sensor rear left		==== Speed sensor ====
	* ~~A2205400517~~ Speed sensor rear right		The OE sensor is manufactured by BOSCH
			* Speed sensor rear left - A2205400417 / BOSCH 0265007008
			* Speed sensor rear right - A2205400517 / BOSCH 0265007006

	[[File:W220_rear_right_speed_sensor_A2205400517.jpg\|thumb\|none\|Rear right speed sensor (A2205400517)]]		{\|
			\|[[File:W220_rear_right_speed_sensor_A2205400517.jpg\|thumb\|none\|Rear right speed sensor (A2205400517)]]
			\|[[File:W220_speed_sensor_rear_right_installed.jpg\|thumb\|none\|Rear right speed sensor installed]]
			\|}

	=== Rear brake caliper ===		=== Rear brake caliper ===

Pokseva: /* Rear axle wiring */ Speed sensor rear

2023-09-05T15:23:13Z

Rear axle wiring: Speed sensor rear

← Older revision		Revision as of 15:23, 5 September 2023
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	The rear wear indicator wire is attached to the right caliper using E10 torx bolt (N91014300600).		The rear wear indicator wire is attached to the right caliper using E10 torx bolt (N91014300600).
	[[File:W220_N910143006002_brake_wear_indicator_bolt.jpg\|thumb\|none\|Rear right wear indicator bolt M6x20 (N91014300600)]]		[[File:W220_N910143006002_brake_wear_indicator_bolt.jpg\|thumb\|none\|Rear right wear indicator bolt M6x20 (N91014300600)]]

			* A2205400417 Speed sensor rear left
			* A2205400517 Speed sensor rear right

			[[File:W220_rear_right_speed_sensor_A2205400517.jpg\|thumb\|none\|Rear right speed sensor (A2205400517)]]

	=== Rear brake caliper ===		=== Rear brake caliper ===

Masood at 22:17, 4 January 2022

2022-01-04T22:17:33Z

← Older revision		Revision as of 22:17, 4 January 2022
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	\|}		\|}

	== Parts ==		=== Parts ===
	DOT 4 brake oils (MB 331.0 spec):		DOT 4 brake oils (MB 331.0 spec):
	* FEBI BILSTEIN 26748 (0.25l) - 2.5 EUR		* FEBI BILSTEIN 26748 (0.25l) - 2.5 EUR
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	\|}		\|}

	=== Brake Light Switch ===		== Brake Light Switch ==

	If you are getting the ABS and ESP lights with a VISIT WORKSHOP warning and the BAS ESP light, then look no further. Chances are your brake light switch needs to be replaced. This video is shot on an E320, but many Mercedes cars including SL500, SL55 AMG, SL600, CL500, CL55 AMG, CL600, S500 S430, CL65 AMG SL65 AMG, S350, S65 AMG, S55 AMG, SL550, SL63 AMG and S600 use the same Brake Light Switch and setup.		If you are getting the ABS and ESP lights with a VISIT WORKSHOP warning and the BAS ESP light, then look no further. Chances are your brake light switch needs to be replaced. This video is shot on an E320, but many Mercedes cars including SL500, SL55 AMG, SL600, CL500, CL55 AMG, CL600, S500 S430, CL65 AMG SL65 AMG, S350, S65 AMG, S55 AMG, SL550, SL63 AMG and S600 use the same Brake Light Switch and setup.

Masood at 22:16, 4 January 2022

2022-01-04T22:16:26Z

← Older revision		Revision as of 22:16, 4 January 2022
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	\|}		\|}

	=== Parts ===		== Parts ==
	DOT 4 brake oils (MB 331.0 spec):		DOT 4 brake oils (MB 331.0 spec):
	* FEBI BILSTEIN 26748 (0.25l) - 2.5 EUR		* FEBI BILSTEIN 26748 (0.25l) - 2.5 EUR
Line 351:		Line 351:
	\|[[File:DOT4_1L_Febi_bilstein_23930.jpg\|thumb\|none\|FEBI BILSTEIN 23930 (1l)]]		\|[[File:DOT4_1L_Febi_bilstein_23930.jpg\|thumb\|none\|FEBI BILSTEIN 23930 (1l)]]
	\|[[File:DOT4_5L_Febi_bilstein_23932.jpg\|thumb\|none\|FEBI BILSTEIN 23932 (5l)]]		\|[[File:DOT4_5L_Febi_bilstein_23932.jpg\|thumb\|none\|FEBI BILSTEIN 23932 (5l)]]
			\|}

			=== Brake Light Switch ===

			If you are getting the ABS and ESP lights with a VISIT WORKSHOP warning and the BAS ESP light, then look no further. Chances are your brake light switch needs to be replaced. This video is shot on an E320, but many Mercedes cars including SL500, SL55 AMG, SL600, CL500, CL55 AMG, CL600, S500 S430, CL65 AMG SL65 AMG, S350, S65 AMG, S55 AMG, SL550, SL63 AMG and S600 use the same Brake Light Switch and setup.

			{\|
			\|{{#ev:youtube\|https://youtu.be/jKoS5-Lsl3A\|320\|center\|W210/W220 Brake Light Switch or Brake Stop Sensor Switch Replacement (By Masood)\|frame}}
	\|}		\|}

Pokseva: /* Front disk brake rotor */

2021-12-12T15:46:50Z

Front disk brake rotor

← Older revision		Revision as of 15:46, 12 December 2021
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	=== Front disk brake rotor ===		=== Front disk brake rotor ===
	~~Brake disk~~ on vehicles with M113 engines (S430/S500) is larger and thicker compared to vehicles with M112 engines (S280/S320/S500).		Front brake disks on vehicles with M113 engines (S430/S500) are larger and thicker compared to vehicles with M112 engines (S280/S320/S500).
	{\|		{\|
	\|		\|

Pokseva: /* Front disk brake rotor */ the disks for vehicles with M112 and M113 engines are different

2021-12-12T15:42:56Z

Front disk brake rotor: the disks for vehicles with M112 and M113 engines are different

← Older revision		Revision as of 15:42, 12 December 2021
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	=== Front disk brake rotor ===		=== Front disk brake rotor ===
			Brake disk on vehicles with M113 engines (S430/S500) is larger and thicker compared to vehicles with M112 engines (S280/S320/S500).
			{\|
			\|
			S500/S430:
			* OE A2204212512 (135 EUR)
			* ATE 24.0132-0115.1 (75 EUR/piece)
			* TRW DF4148S (58 EUR/piece)

			[[File:W220_front_brake_disk_TRW_DF4148S.jpg\|thumb\|none\|TRW DF4148S brake disk (32mm thick, 330mm diameter)]]
			\|
			S280/S320/S350:
	* OE A2204210912 (135 EUR)		* OE A2204210912 (135 EUR)
	* ATE 24.0128-0125.1 (69 EUR)		* ATE 24.0128-0125.1 (69 EUR/piece)
	* TRW DF4149S (56 EUR)		* TRW DF4149S (56 EUR/piece)
			[[File:W220_front_brake_disk_TRW_DF4149S.jpg\|thumb\|none\|TRW DF4149S brake disk (28mm thick, 312mm diameter)]]
	[[File:W220_front_brake_disk_TRW_DF4149S.jpg\|thumb\|none\|TRW DF4149S brake disk]]		\|}

	=== Front disk brake pads ===		=== Front disk brake pads ===

Pokseva: /* Front brakes */

2021-11-15T19:57:04Z

Front brakes

← Older revision		Revision as of 19:57, 15 November 2021
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	=== Front disk brake rotor ===		=== Front disk brake rotor ===
	* OE A2204210912 (135 EUR)		* OE A2204210912 (135 EUR)
			* ATE 24.0128-0125.1 (69 EUR)
	* TRW DF4149S (56 EUR)		* TRW DF4149S (56 EUR)

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	Brake pads are sold in pairs (for both sides).		Brake pads are sold in pairs (for both sides).
	* OE A0044209020 (112 EUR)		* OE A0044209020 (112 EUR)
			* ATE 13.0470-4990.2 (67 EUR)
	* TRW GDB1543DTE (50 EUR)		* TRW GDB1543DTE (50 EUR)

Pokseva: /* Rear brake caliper */

2021-10-05T22:10:17Z

Rear brake caliper

← Older revision		Revision as of 22:10, 5 October 2021
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	\|[[File:W220_rear_brake_caliper_guide_bolt_ATE_11.8171-0072.1.jpg\|thumb\|none\|Guide bolt ATE 11.8171-0072.1]]		\|[[File:W220_rear_brake_caliper_guide_bolt_ATE_11.8171-0072.1.jpg\|thumb\|none\|Guide bolt ATE 11.8171-0072.1]]
	\|}		\|}

			'''Please note that in ATE brake systems with open caliper guides the guides must not be lubricated!'''

	Gasket set:		Gasket set: