WIS 35.30 Final Drive, Rear Drive Shafts - Revision history

Pokseva: /* Remove/install brake disc (rear axle) */ moved to brakes page

2021-07-28T14:25:14Z

Remove/install brake disc (rear axle): moved to brakes page

← Older revision		Revision as of 14:25, 28 July 2021
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	====Adjust Parking Brake Thumbwheel====		====Adjust Parking Brake Thumbwheel====
	See [[parking brake]] page.		See [[parking brake]] page.

	~~=== Remove/install brake disc (rear axle) ===~~
	~~<!-- AR42.10-P-0220I Remove/install brake disc 8.12.11~~
	~~MODEL 215, 220 -->~~

	{\|
	\|
	* 61 - Brake disk
	* 63 - Security bolt
	~~\|[[File:W220_remove_install_brake_disk.jpg]]~~
	\|}

	~~Remove/install:~~
	~~# Remove wheels~~
	~~# Release parking brake~~
	# Check brake lining thickness and brake disks (61). Inspect condition of brake disks. Check brake lining thickness. Only replace brake pads and brake disks (61) in complete sets if necessary. If the brake pads have worn down to beyond the wear limit, the bar between the sealing groove and dust cap may be damaged; therefore: Inspect brake system for leaks with pressure tester.
	~~# Remove brake disk. Do not detach brake hose, instead attach brake caliper to vehicle so that it is free of tension. Do not kink or tension brake hose, as otherwise it will be damaged.~~
	~~# [[parking brake\|Preloading automatic cable slack adjuster]]~~
	# Remove locking bolt (64) and remove brake disk (61). If parking brake drums are run in, turn back the adjusting mechanism of the parking brake beforehand. Otherwise the brake shoes will be damaged. See: Adjusting parking brake. Installation: Replace securing bolt (64)

	~~Clean:~~
	~~# Clean contact surfaces and seat of brake disk (61) if necessary.~~
	~~# Lightly grease seat of brake disk (61) using Hot lubricating paste.~~
	~~# Check condition of brake shoes of parking brake. If necessary: replace parking brake brake shoes:~~
	~~# Install in the reverse order~~

	~~Checking:~~
	~~# [[parking brake\|Check version of pedal assembly]]~~
	~~# [[parking brake\|Adjust parking brake]]~~
	~~# [[parking brake\|Release automatic slack adjuster]]~~
	~~# Carry out brake test on the test stand~~

	~~Torque specifications:~~
	* Locking bolt of rear/front axle brake disk: Nm 10
	* Bolt, brake cable at parking brake cable slack adjuster 12

Pokseva: /* Adjust Parking Brake Thumbwheel */ link to parking brake page

2018-10-01T18:05:07Z

Adjust Parking Brake Thumbwheel: link to parking brake page

← Older revision		Revision as of 18:05, 1 October 2018
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	====Adjust Parking Brake Thumbwheel====		====Adjust Parking Brake Thumbwheel====
	See ~~also here,~~ [~~https://w220.ee/WIS_42.20_Parking_Brake#Adjusting_-_Parking_Brake].~~		See [[parking brake]] page.
	~~# Turn the~~ parking brake ~~thumbwheel 5 notches from the fully engaged position. (Do the same number of notches on both sides.)~~
	~~#:[[File:W220_Adjusting_Parking_Brake.JPG\|300px\|center~~]]
	~~# Test that the discs turns freely after the adjustment~~.

	=== Remove/install brake disc (rear axle) ===		=== Remove/install brake disc (rear axle) ===

Pokseva: /* Preload Brake Automatic Cable Slack Adjuster */

2018-10-01T18:04:35Z

Preload Brake Automatic Cable Slack Adjuster

← Older revision		Revision as of 18:04, 1 October 2018
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	#:[[File:W220_Adjusting_Parking_Brake.JPG\|300px\|center]]		#:[[File:W220_Adjusting_Parking_Brake.JPG\|300px\|center]]
	# Test that the discs turns freely after the adjustment.		# Test that the discs turns freely after the adjustment.

	~~====Preload Brake Automatic Cable Slack Adjuster====~~
	* Finally release the hold down clip (d) on the brake automatic cable slack adjuster. This tensions both parking brake cables.
	~~[[File:W220_Preload_Brake_Automatic_Cable_Slack_Adjuster.JPG\|300px\|center]]~~

	=== Remove/install brake disc (rear axle) ===		=== Remove/install brake disc (rear axle) ===

Pokseva: /* Remove/install brake disc (rear axle) */ links to parking brake page

2018-10-01T18:03:30Z

Remove/install brake disc (rear axle): links to parking brake page

← Older revision		Revision as of 18:03, 1 October 2018
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	# Check brake lining thickness and brake disks (61). Inspect condition of brake disks. Check brake lining thickness. Only replace brake pads and brake disks (61) in complete sets if necessary. If the brake pads have worn down to beyond the wear limit, the bar between the sealing groove and dust cap may be damaged; therefore: Inspect brake system for leaks with pressure tester.		# Check brake lining thickness and brake disks (61). Inspect condition of brake disks. Check brake lining thickness. Only replace brake pads and brake disks (61) in complete sets if necessary. If the brake pads have worn down to beyond the wear limit, the bar between the sealing groove and dust cap may be damaged; therefore: Inspect brake system for leaks with pressure tester.
	# Remove brake disk. Do not detach brake hose, instead attach brake caliper to vehicle so that it is free of tension. Do not kink or tension brake hose, as otherwise it will be damaged.		# Remove brake disk. Do not detach brake hose, instead attach brake caliper to vehicle so that it is free of tension. Do not kink or tension brake hose, as otherwise it will be damaged.
	# Preloading automatic cable slack adjuster		# [[parking brake\|Preloading automatic cable slack adjuster]]
	~~# Release cable slack adjuster~~
	# Remove locking bolt (64) and remove brake disk (61). If parking brake drums are run in, turn back the adjusting mechanism of the parking brake beforehand. Otherwise the brake shoes will be damaged. See: Adjusting parking brake. Installation: Replace securing bolt (64)		# Remove locking bolt (64) and remove brake disk (61). If parking brake drums are run in, turn back the adjusting mechanism of the parking brake beforehand. Otherwise the brake shoes will be damaged. See: Adjusting parking brake. Installation: Replace securing bolt (64)

Line 395:		Line 394:

	Checking:		Checking:
	# Check version of pedal assembly		# [[parking brake\|Check version of pedal assembly]]
	# Adjust parking brake		# [[parking brake\|Adjust parking brake]]
	# Release automatic slack adjuster		# [[parking brake\|Release automatic slack adjuster]]
	# Carry out brake test on the test stand		# Carry out brake test on the test stand

Pokseva: /* Preload Brake Automatic Cable Slack Adjuster */

2018-09-28T14:11:41Z

Preload Brake Automatic Cable Slack Adjuster

← Older revision		Revision as of 14:11, 28 September 2018
Line 367:		Line 367:
	* Finally release the hold down clip (d) on the brake automatic cable slack adjuster. This tensions both parking brake cables.		* Finally release the hold down clip (d) on the brake automatic cable slack adjuster. This tensions both parking brake cables.
	[[File:W220_Preload_Brake_Automatic_Cable_Slack_Adjuster.JPG\|300px\|center]]		[[File:W220_Preload_Brake_Automatic_Cable_Slack_Adjuster.JPG\|300px\|center]]

			=== Remove/install brake disc (rear axle) ===
			<!-- AR42.10-P-0220I Remove/install brake disc 8.12.11
			MODEL 215, 220 -->

			{\|
			\|
			* 61 - Brake disk
			* 63 - Security bolt
			\|[[File:W220_remove_install_brake_disk.jpg]]
			\|}

			Remove/install:
			# Remove wheels
			# Release parking brake
			# Check brake lining thickness and brake disks (61). Inspect condition of brake disks. Check brake lining thickness. Only replace brake pads and brake disks (61) in complete sets if necessary. If the brake pads have worn down to beyond the wear limit, the bar between the sealing groove and dust cap may be damaged; therefore: Inspect brake system for leaks with pressure tester.
			# Remove brake disk. Do not detach brake hose, instead attach brake caliper to vehicle so that it is free of tension. Do not kink or tension brake hose, as otherwise it will be damaged.
			# Preloading automatic cable slack adjuster
			# Release cable slack adjuster
			# Remove locking bolt (64) and remove brake disk (61). If parking brake drums are run in, turn back the adjusting mechanism of the parking brake beforehand. Otherwise the brake shoes will be damaged. See: Adjusting parking brake. Installation: Replace securing bolt (64)

			Clean:
			# Clean contact surfaces and seat of brake disk (61) if necessary.
			# Lightly grease seat of brake disk (61) using Hot lubricating paste.
			# Check condition of brake shoes of parking brake. If necessary: replace parking brake brake shoes:
			# Install in the reverse order

			Checking:
			# Check version of pedal assembly
			# Adjust parking brake
			# Release automatic slack adjuster
			# Carry out brake test on the test stand

			Torque specifications:
			* Locking bolt of rear/front axle brake disk: Nm 10
			* Bolt, brake cable at parking brake cable slack adjuster 12

Ricebubbles: /* Rear Axle Suspension Lower Control Arm Bushings - DIY Replacement */

2018-02-27T03:32:26Z

Rear Axle Suspension Lower Control Arm Bushings - DIY Replacement

← Older revision		Revision as of 03:32, 27 February 2018
Line 46:		Line 46:

	===Rear Axle Suspension Lower Control Arm Bushings - DIY Replacement===		===Rear Axle Suspension Lower Control Arm Bushings - DIY Replacement===
	[[~~Replacing lower control arm bushings~~]]		[[Rear Drive/Axle Suspension]]

	===Rear Camber Strut Bushes - DIY Replacement===		===Rear Camber Strut Bushes - DIY Replacement===

Ricebubbles: /* Rear Drive/Axle Suspension - Description */ Moved to Rear Drive/Axle Suspension Section to avoid duplication.

2018-02-27T03:28:10Z

Rear Drive/Axle Suspension - Description: Moved to Rear Drive/Axle Suspension Section to avoid duplication.

@@ Line 21: / Line 21: @@
 ===Rear Drive/Axle Suspension - Description===
-[[File:W220_spring_strut_and_spring_strut_mounting_rear.png|500px|center]]
+For Rear Drive/Axle Suspension see [[Rear Drive/Axle Suspension|Rear Drive/Axle Suspension]]
 ==Issues - Final Drive, Rear Drive Shafts==

Ricebubbles: /* Issues - Final Drive, Rear Drive Shafts */

2018-02-27T03:22:13Z

Issues - Final Drive, Rear Drive Shafts

← Older revision		Revision as of 03:22, 27 February 2018
Line 84:		Line 84:
	* The rear axle suspension lower control arm bushing wear and develop a knocking noise on rough roads. See DIY section below.		* The rear axle suspension lower control arm bushing wear and develop a knocking noise on rough roads. See DIY section below.
	* The rubber boots protecting the inner and outer constant velocity (CV) joints on the rear axle shafts tear and allow water and dirt to penetrate. Replacement boots with grease are available.		* The rubber boots protecting the inner and outer constant velocity (CV) joints on the rear axle shafts tear and allow water and dirt to penetrate. Replacement boots with grease are available.
			* If the inside of the rear tyres have worn badly, eg have worn right through the steel wires, whilst the outside of the tyres are fine, this can indicate failed rear suspension parts.
	* Rear wheel not centered in wheel arch. This can be due to badly worn Rear Camber Strut Bushes.		* Rear wheel not centered in wheel arch. This can be due to badly worn Rear Camber Strut Bushes.
	[[File:W220 Example of Worn Rear Camber Strut 00.JPG\|500px\|center]]		[[File:W220 Example of Worn Rear Camber Strut 00.JPG\|500px\|center]]

Ricebubbles: /* Rear Drive/Axle Shafts - Description */

2018-02-27T03:15:56Z

Rear Drive/Axle Shafts - Description

← Older revision		Revision as of 03:15, 27 February 2018
Line 2:		Line 2:
	===Rear Drive/Axle Shafts - Description===		===Rear Drive/Axle Shafts - Description===
	The two types of W220 Rear Drive/Axle Shafts are shown together here.		The two types of W220 Rear Drive/Axle Shafts are shown together here.
	[[File:W220 Rear Axle Shaft Types.JPG\|~~500px~~\|center]]		[[File:W220 Rear Axle Shaft Types.JPG\|700px\|center]]

	The rear wheel carrier and bearing assembly was changed to the splined or plug-in style with the introduction of the update W220, 2003 onward.		The rear wheel carrier and bearing assembly was changed to the splined or plug-in style with the introduction of the update W220, 2003 onward.

Ricebubbles: /* Rear Wheel Bearings - DIY Replacement */ Moved link for Rear Camber Strut Bushes

2018-02-27T03:12:55Z

Rear Wheel Bearings - DIY Replacement: Moved link for Rear Camber Strut Bushes

← Older revision		Revision as of 03:12, 27 February 2018
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	===Rear Axle Suspension Lower Control Arm Bushings - DIY Replacement===		===Rear Axle Suspension Lower Control Arm Bushings - DIY Replacement===
	[[Replacing lower control arm bushings]]		[[Replacing lower control arm bushings]]

			===Rear Camber Strut Bushes - DIY Replacement===
			See posting by BenzWorld member wasimgehlen, [http://www.benzworld.org/forums/w220-s-class/1659069-s500-w220-rear-wheel-alignment.html]

	===Rear Wheel Bearings - DIY Replacement===		===Rear Wheel Bearings - DIY Replacement===