Doors: Difference between revisions

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== Handles ==
== Handles ==


[[File:W220_door_handle_left_A2207601170_9999.jpg|thumb|none|Door handle (left) A2207601170 9999 (colorless - requires painting).]]
=== Parts ===
{|
|[[File:W220_door_handle_left_A2207601170_9999.jpg|thumb|none|Door handle (left) A2207601170 9999 (colorless - requires painting).]]
|[[File:W220_keyless-go_door_handle_prepared_for_painting.jpg|thumb|none|Door handle left ([[KEYLESS-GO]]) prepared for repainting. ]]
|}


{| class="wikitable"
{| class="wikitable"
Line 8: Line 12:
|-
|-
|A2207601170
|A2207601170
|Front/rear left
|Left (front/rear)
|-
|-
|A2207601270
|A2207601270
|Front/rear right
|Right (front/rear)
|}
 
For vehicles with [[Data Card#889_-_KEYLESS_-_GO|option code 889]] (Keyless-Go):
{| class="wikitable"
! Part No.
! Notes
|-
|-
|A2207601370
|A2207601370
|Front/rear left
|Left (front/rear). For vehicles with option code [[Option_codes#889_-_KEYLESS_-_GO|889]] ([[KEYLESS-GO]]).
 
|-
|-
|A2207601470
|A2207601470
|Front/rear right
|Right (front/rear). For vehicles with option code [[Option_codes#889_-_KEYLESS_-_GO|889]] ([[KEYLESS-GO]]).
|}
 
=== KEYLESS-GO ===
 
==== Wiring ====
 
KEYLESS-GO handles have wiring with 4-pin connector.
 
{|
|[[File:W220_keyless-go_door_handle_connector_door_side.jpg|thumb|none|KEYLESS-GO door handle connector (door side)]]
|[[File:W220_keyless-go_door_handle_connector_wires.jpg|thumb|none|KEYLESS-GO door handle connector (handle side)]]
|[[File:W220_keyless-go_door_handle_connector.jpg|thumb|none|KEYLESS-GO door handle connector pins (handle side)]]
|}
|}
* Pin 1 - white wire
* Pin 2 - red wire
* Pin 3 - blue wire
* Pin 4 - yellow wire
The white and red wires (pin 1 and 2) are used for capacitive sensor that signals when a hand is inserted into a door handle.
The blue and yellow wires (pin 3 and 4) close circuit when the KEYLESS-GO button is pressed on a door handle.
W215 vehicles have exactly the same door handles with the only difference that [[KEYLESS-GO]] handle has the opposite connector (male instead of female) .
{|
|[[File:W215_and_W220_door_handles_left_with_keyless-go.jpg|thumb|none|W215 vs W220 left door handle (note the opposite connectors).]]
|}
==== Button ====
It is common that by age the KEYLESS-GO button starts malfunction or fails completely.
The correct working of KEYLESS-GO button (microswitch) can be tested by measuring the resistance between connector pins 3 and 4. When the microswitch is not pressed the resistance must be infinite. When pressed the circuit is closed resulting in < 500 Ohm resistance measurement.
{|
|[[File:W220_keyless-go_door_handle_test_multimeter.jpg|thumb|none|Testing KEYLESS-GO button using multimeter]]
|{{#ev:youtube|https://www.youtube.com/watch?v=DAbFvn_emi8|320|left|Testing several KEYLESS-GO handles using multimeter|frame}}
|}
==== Button rubber ====
After years of wear the rubber on KEYLESS-GO button develops cracks and allows water to get in. The moisture in turn can lead to the damage of the button microswitch.
Aftermarket replacement rubber buttons can be bought on ebay for EUR 40 per pair. The residues of the old rubber have to be removed and the new button glued on.
Link to UK seller where you can buy 4 rubber buttons for about 29 EUR https://x8r.co.uk/mercedes.html.
PDF instruction how to change the rubber button https://www.x8r.co.uk/over/buttonsmallover/Mercedes-Benz-Keyless-Go-Entry-Door-Exterior-Handle-replacement-button-square-rubber-repair-fix-instructions-repair-video.pdf
YouTube video instruction how to change the rubber button
{|
|{{#ev:youtube|https://www.youtube.com/watch?v=XC5e_vI8X1M|320|left|Mercedes Keyless Go Door Handle Button Square Cover Rubber Kit Install Instructions|frame}}
|}
If the KEYLESS-GO microswitch is also damaged, the easiest solution is to buy a used handle and repaint it.
{|
|[[File:W220_keyless-go_door_handle_rubber_button_off.jpg|thumb|none|Damaged KEYLESS-GO rubber button.]]
|[[File:W220_keyless-go_replacement_rubber_buttons_front.jpg|thumb|none|KEYLESS-GO rubber buttons (front).]]
|[[File:W220_keyless-go_replacement_rubber_buttons_back.jpg|thumb|none|KEYLESS-GO rubber buttons (back).]]
|}
==== Capacitive sensor ====
It is common that by age the KEYLESS-GO capacitive sensor inside a handle starts to malfunction or fails completely.
The inside of a KEYLESS-GO door handle contains a circuit board. The space inside the handle is filled with epoxy.
The microswitch of KEYLESS-GO button seems to be connected using a type of thin ribbon cable.
{|
|[[File:W220_keyless-go_door_handle_inside_monolith_wiring.jpg|thumb|none|Inside KEYLESS-GO handle monolith (wiring).]]
|[[File:W220_keyless-go_door_handle_inside_monolith_button.jpg|thumb|none|Inside KEYLESS-GO handle monolith (button).]]
|}
=== Chrome ===
With time the chrome layer of door handle develops bubbles and starts to peal off.
The chrome part is not sold separately, but can be replaced from another handle.
The chrome on KEYLESS-GO door handles can be easily removed by unscrewing two screws.
The chrome on the door handle without KEYLESS-GO button can be pulled off by carefully prying it off from the inner side of the door handle.
{|
|[[File:W220_door_handle_chrome_peals_off.jpg|thumb|none|Chrome layer peals off from the door handle.]]
|[[File:W220_door_chrome_outside_standard_and_keyless-go.jpg|thumb|none|KEYLESS-GO (top) and standard (bottom) chrome.]]
|[[File:W220_door_chrome_inside_standard_and_keyless-go.jpg|thumb|none|KEYLESS-GO (top) and standard (bottom) chrome.]]
|}
== Driver's door lock ==
[[File:W220_drivers_door_handle_lock_dissected.jpg|thumb|none|Driver's door handle lock (dissected)]]


== Door pillar panel covers ==
== Door pillar panel covers ==
Line 55: Line 143:


There are aftermarket carbon covers available on ebay, however, these covers come without plastic top ending.
There are aftermarket carbon covers available on ebay, however, these covers come without plastic top ending.
== Inner door handle illumination ==
The inner door handle illumination is provided by an LED module installed in the door lining.
The LED module (A2208200321 for the left side / A2208200421 for the right side) contains a small diode
that directs light to the door handle via an optical fiber.
The black part of the LED module is universal, while the gray optical fiber is side-specific.
The LED diode (3mm x 5mm) emits orange light and draws 35mA of current at 13V.
A resistor, installed on the negative wire, measures approximately 300 ohms.
{|
|[[File:W220_inner_door_handle_illumination_led_module_installed.jpg|thumb|none|LED module installed]]
|[[File:W220_inner_door_handle_illumination_led_module.jpg|thumb|none|LED module powered]]
|[[File:W220_door_handle_ilumination_optical_wire_left_and_right.jpg|thumb|none|Left vs right optical wire]]
|}
{|
|[[File:W220_inner_door_handle_illumination_led_module_opened.jpg|thumb|none|LED module opened]]
|[[File:W220_inner_door_handle_illumination_led_module_switched_on.jpg|thumb|none|LED diode powered]]
|}
It is possible to replace the original diode with a larger and more efficient one
that produces significantly brighter light while drawing the same current as the original.
For example, the result below shows the use of a 3V, 5mm orange diode rated at 50mA, reusing the original 300-ohm resistor.
{|
|[[File:W220_door_handle_ilumination_LED_upgrade_5mm_50ma_diode.jpg|thumb|none|Re-soldered larger LED diode]]
|[[File:W220_door_handle_ilumination_LED_upgrade.jpg|thumb|none|LED upgrade result]]
|}
==Door Handle Latch Mechanism==
'''Issues'''
* Inner handle is too loose and will not pull the latch mechanism far enough forward to release the latch.
* There is no tension adjustment for the cable.
* The cable slips out of the guide very easily as you move the inner door cover away from the door.
* A common fault is improper positioning of the cable in the inner handle mechanism.
'''Solution'''
At the back of the door handle mechanism there is a "Guide" - the inner part of the cable must be threaded into the guide (1 in the photo), and the cable jacket fitted into a small receptacle (at 2).
[[File:W220_Door_Handle_Latch_Mechanism.JPG|thumb|none|Door handle latch mechanism.]]
With that done, the cable is positioned properly, the tension is correct, the door handle operates the latch, and springs back to the proper position when released.
<!-- http://www.benzworld.org/forums/w220-s-class/1593251-skylaw-2.html#post4776376 -->
== Replacing door check ==
<!-- AR72.10-P-2100M Removing and installing door catch 28.10.97
MODEL 220 -->
[[File:W220_Removing_installing_door_catch.jpg|600px]]
Removing, installing:
# Detach/attach door lining
# Pull off sound deadening mat in front area of inner door panel
# Remove screws (1) from A-pillar (or B-pillar, in case of [[rear doors]]) ''using Torx E10 socket''
# Remove/install door speaker (in the case of [[front doors]])
# ''Remove door check plastic cover (it has opening on one side)''
# Remove screws (2) from door ''using 10mm socket''. Hold door catch tight from inside for this step. Avoid damaging paint.
# Remove door retaining strap through installation opening in inner door panel
# Install in the reverse order
Torque specifications (front and rear door):
* Screw for door retaining strap on body: 14 Nm
* Bolt for door catch to inner door panel: 10 Nm
{|
|[[File:W220_front_left_door_check_removal.jpg|thumb|none|Door check removal front left door]]
|[[File:W220_front_left_door_check_inside.jpg|thumb|none|Door check from inside door]]
|}
{|
|[[File:W220_front_left_door_check_removed.jpg|thumb|none|Door check removed]]
|[[File:W220_front_door_check_original_vs_trucktec.jpg|thumb|none|Original vs TRUCKTEC AUTOMOTIVE]]
|}
{|
|{{#ev:youtube|https://www.youtube.com/watch?v=EGv2Ms2rPDM|320|center|Door strap/check replacement|frame}}
|}
=== Parts ===
The same door check part fits both sides.
However, when installing make sure that "VL/VR" marking is upside for left/right side, respectively.
* A2207200016 Door check front (TRUCKTEC AUTOMOTIVE 02.53.096 - 10 EUR)
* A2207300016 Door check rear (VAICO V30-2291 - 30 EUR)
* A2207230508 Door check cover
{|
|[[File:W220_front_door_check_TRUCKTEC_AUTOMOTIVE_02.53.096.jpg|thumb|none|Front door check A2207200016 (TRUCKTEC AUTOMOTIVE 02.53.09)]]
|[[File:W220_door_check_cover_A2207230508.jpg|thumb|none|Door check cover A2207230508]]
|[[File:W220_door_check_bolts_E10.jpg|thumb|none|Door check bolts]]
|}

Latest revision as of 18:27, 24 August 2025

Handles

Parts

Door handle (left) A2207601170 9999 (colorless - requires painting).
Door handle left (KEYLESS-GO) prepared for repainting.
Part No. Notes
A2207601170 Left (front/rear)
A2207601270 Right (front/rear)
A2207601370 Left (front/rear). For vehicles with option code 889 (KEYLESS-GO).
A2207601470 Right (front/rear). For vehicles with option code 889 (KEYLESS-GO).

KEYLESS-GO

Wiring

KEYLESS-GO handles have wiring with 4-pin connector.

KEYLESS-GO door handle connector (door side)
KEYLESS-GO door handle connector (handle side)
KEYLESS-GO door handle connector pins (handle side)
  • Pin 1 - white wire
  • Pin 2 - red wire
  • Pin 3 - blue wire
  • Pin 4 - yellow wire

The white and red wires (pin 1 and 2) are used for capacitive sensor that signals when a hand is inserted into a door handle. The blue and yellow wires (pin 3 and 4) close circuit when the KEYLESS-GO button is pressed on a door handle.

W215 vehicles have exactly the same door handles with the only difference that KEYLESS-GO handle has the opposite connector (male instead of female) .

W215 vs W220 left door handle (note the opposite connectors).

Button

It is common that by age the KEYLESS-GO button starts malfunction or fails completely.

The correct working of KEYLESS-GO button (microswitch) can be tested by measuring the resistance between connector pins 3 and 4. When the microswitch is not pressed the resistance must be infinite. When pressed the circuit is closed resulting in < 500 Ohm resistance measurement.

Testing KEYLESS-GO button using multimeter
Load video
YouTube
Testing several KEYLESS-GO handles using multimeter

Button rubber

After years of wear the rubber on KEYLESS-GO button develops cracks and allows water to get in. The moisture in turn can lead to the damage of the button microswitch.

Aftermarket replacement rubber buttons can be bought on ebay for EUR 40 per pair. The residues of the old rubber have to be removed and the new button glued on.

Link to UK seller where you can buy 4 rubber buttons for about 29 EUR https://x8r.co.uk/mercedes.html.

PDF instruction how to change the rubber button https://www.x8r.co.uk/over/buttonsmallover/Mercedes-Benz-Keyless-Go-Entry-Door-Exterior-Handle-replacement-button-square-rubber-repair-fix-instructions-repair-video.pdf


YouTube video instruction how to change the rubber button

Load video
YouTube
Mercedes Keyless Go Door Handle Button Square Cover Rubber Kit Install Instructions

If the KEYLESS-GO microswitch is also damaged, the easiest solution is to buy a used handle and repaint it.

Damaged KEYLESS-GO rubber button.
KEYLESS-GO rubber buttons (front).
KEYLESS-GO rubber buttons (back).

Capacitive sensor

It is common that by age the KEYLESS-GO capacitive sensor inside a handle starts to malfunction or fails completely.


The inside of a KEYLESS-GO door handle contains a circuit board. The space inside the handle is filled with epoxy. The microswitch of KEYLESS-GO button seems to be connected using a type of thin ribbon cable.

Inside KEYLESS-GO handle monolith (wiring).
Inside KEYLESS-GO handle monolith (button).

Chrome

With time the chrome layer of door handle develops bubbles and starts to peal off.

The chrome part is not sold separately, but can be replaced from another handle.

The chrome on KEYLESS-GO door handles can be easily removed by unscrewing two screws.

The chrome on the door handle without KEYLESS-GO button can be pulled off by carefully prying it off from the inner side of the door handle.

Chrome layer peals off from the door handle.
KEYLESS-GO (top) and standard (bottom) chrome.
KEYLESS-GO (top) and standard (bottom) chrome.

Driver's door lock

Driver's door handle lock (dissected)

Door pillar panel covers

Part No. Notes
A2206900787 (~ EUR 50) Front left
A2206900887 (~ EUR 50) Front right
A2206901187 (~ EUR 50) Rear left
A2206901287 (~ EUR 50) Rear right

The covers are held in place by an extremely strong tape that is already on the replacement parts. One must thoroughly clean the old tape residue off, or it will interfere with a proper mount - it can hold the new part too far out. Care must be exercised in positioning the new parts.

Rust on B pillar cover.
Removal of B pillar cover.
Rear right cover trim.

There are aftermarket carbon covers available on ebay, however, these covers come without plastic top ending.

Inner door handle illumination

The inner door handle illumination is provided by an LED module installed in the door lining. The LED module (A2208200321 for the left side / A2208200421 for the right side) contains a small diode that directs light to the door handle via an optical fiber.

The black part of the LED module is universal, while the gray optical fiber is side-specific. The LED diode (3mm x 5mm) emits orange light and draws 35mA of current at 13V. A resistor, installed on the negative wire, measures approximately 300 ohms.

LED module installed
LED module powered
Left vs right optical wire
LED module opened
LED diode powered

It is possible to replace the original diode with a larger and more efficient one that produces significantly brighter light while drawing the same current as the original. For example, the result below shows the use of a 3V, 5mm orange diode rated at 50mA, reusing the original 300-ohm resistor.

Re-soldered larger LED diode
LED upgrade result

Door Handle Latch Mechanism

Issues

  • Inner handle is too loose and will not pull the latch mechanism far enough forward to release the latch.
  • There is no tension adjustment for the cable.
  • The cable slips out of the guide very easily as you move the inner door cover away from the door.
  • A common fault is improper positioning of the cable in the inner handle mechanism.

Solution

At the back of the door handle mechanism there is a "Guide" - the inner part of the cable must be threaded into the guide (1 in the photo), and the cable jacket fitted into a small receptacle (at 2).

Door handle latch mechanism.

With that done, the cable is positioned properly, the tension is correct, the door handle operates the latch, and springs back to the proper position when released.


Replacing door check

Removing, installing:

  1. Detach/attach door lining
  2. Pull off sound deadening mat in front area of inner door panel
  3. Remove screws (1) from A-pillar (or B-pillar, in case of rear doors) using Torx E10 socket
  4. Remove/install door speaker (in the case of front doors)
  5. Remove door check plastic cover (it has opening on one side)
  6. Remove screws (2) from door using 10mm socket. Hold door catch tight from inside for this step. Avoid damaging paint.
  7. Remove door retaining strap through installation opening in inner door panel
  8. Install in the reverse order

Torque specifications (front and rear door):

  • Screw for door retaining strap on body: 14 Nm
  • Bolt for door catch to inner door panel: 10 Nm
Door check removal front left door
Door check from inside door
Door check removed
Original vs TRUCKTEC AUTOMOTIVE
Load video
YouTube
Door strap/check replacement

Parts

The same door check part fits both sides. However, when installing make sure that "VL/VR" marking is upside for left/right side, respectively.

  • A2207200016 Door check front (TRUCKTEC AUTOMOTIVE 02.53.096 - 10 EUR)
  • A2207300016 Door check rear (VAICO V30-2291 - 30 EUR)
  • A2207230508 Door check cover
Front door check A2207200016 (TRUCKTEC AUTOMOTIVE 02.53.09)
Door check cover A2207230508
Door check bolts
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