Overhead Control Panel (OCP) (N70): Difference between revisions

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Back to: [[WIS 83.40 Automatic Climate Control (ACC) or Heating Ventilation and Air Conditioning (HVAC)]]
== Overhead Control Panel (OCP) (N70) ==


==Issues - Overhead Control Panel (OCP) (N70)==
The Overhead Control Panel (OCP) (N70) is located in the roof console area. It contains one circuit board which includes lighting control, sunroof control, and the inside air temperature sensor used by the Automatic Climate Control (ACC).
===Failed Air Temperature Sensor (N70/b1) - Overhead Control Panel (OCP) (N70)===
The Auto Climate Control (ACC) Air Temperature Sensor (N70/b1) in the Overhead Control Panel (OCP) (N70) often fails and causes the ACC to malfunction. This is easily diagnosed by utilising the ACC Hidden Menu Feature (See [[Automatic Climate Control (ACC) Service Menus]] which allows an access/review/read of the ACC actual parameter values during normal operation.  Parameter NR.01: In Car Temperature Sensor (N70/b1), ACC Overhead Control Panel (OCP) (N70) should indicate the in cabin air temperature near the roof of the vehicle, eg 27C. If it reads 0C and the cabin is not freezing then there is a fault. The solution is to test the thermistor and aspirator function and then if necessary replace it. As this sensor is very similar to the In Cabin Air Temperature Sensor (N22/b1) in the Pushbutton Control Module (N22) see section [[Testing - In Cabin Air Temperature Sensor (N22/b1)]]. To replace it see section DIY Procedures - Overhead Control Panel (OCP) (N70) below.


===Noisy Aspirator - Overhead Control Panel (OCP) (N70)===
The OCP contains:
Inside the Overhead Control Panel (OCP) (N70) is the aspirator which draws cabin air over a temperature sensor. This signal is used by the Automatic Climate Control (ACC) to condition the cabin space. Note air is also drawn over a temperature sensor in the ACC Pushbutton Cotrol Module also for ACC temperature control.
* Air Temperature Sensor / Thermistor (N70/b1), which measures cabin air temperature near the roof.
* Aspirator fan, which draws cabin air across the temperature sensor.
* Electrical connectors for the overhead control panel functions.


A common issue is the aspirator housing rattles. The solution is to dismantle the OCP and add small blobs of silicon at the four corners to secure the aspirator shroud to the printed circuit board.
The ACC also uses another in-cabin air temperature sensor in the Pushbutton Control Module (N22). Testing methods for the OCP (N70) are very similar to the testing methods for the [[Pushbutton Control Module (N22)]].


===Dirty Sensor and Aspirator - Overhead Control Panel (OCP) (N70)===
== Removal of Overhead Control Panel ==
Often in an attempt to quieten a noisy aspirator owners will spray a silicon based lubricant in through the ventilation slots. '''DO NOT DO THIS'''! The aspirator blower is a self lubricated part, so spraying some Silicone or Teflon on it may keep it quiet for a short while but it '''will''' allow dust to accumulate and gunk it up to the point of having to replace the part.  The solution is to dismantle the OCP and clean the Sensor and Aspirator.


===Electrical Connector - Overhead Control Panel (OCP) (N70)===
<!-- AR82.20-P-1000M, Removing and installing overhead control panel control module -->
'''Warning:''' if attempting DIY repairs be aware that one of the OCP electrical connectors is particularly difficult to reinstall and if not done correctly can be a nightmare to diagnose.
 
{|
|[[File:W220_removing_overhead_control_panel_control_module.jpg]]
|
* 1 - Light lenses
* 2 - Electrical connectors and connections
* N70 - Overhead control panel control module
|}
 
# Remove the two light lenses (1) by prying from the rear.
# After removing the lenses, two or four steel clips will be visible, depending on model. These clips hold the OCP (N70) in place.
# Pry the steel clips towards the center of the unit. The OCP should drop down slightly as each clip is released.
# Continue working around the unit until the last tab is released and the OCP can swing down. ''WIS says to press the clips in the direction of the arrows and swing the overhead control panel control module (N70) down.''
# Disconnect the electrical connectors and connections (2).
# The two largest connectors are locked in place by levers. Press the tab and move the levers down; the connectors should then come out easily.
# The smaller wire connectors are friction-fit only.
# Reinstall in the opposite order.
# '''TIP:''' Before installing the OCP, check the position and number of cables routed through the cable clamp.
 
[[File:W220 Overhead Control Panel N70 Mounting Clips.jpg|400px]]
[[File:W220 Overhead Control Panel N70 Cable Connections.JPG|400px]]
[[File:W220 Overhead Control Panel N70 Cable Connections Partly Removed.JPG|400px]]
[[File:W220 Overhead Control Panel N70 Cable Connections.JPG|400px]]
 
=== Electrical Connector Warning ===
 
'''Warning:''' one of the OCP electrical connectors can be difficult to reinstall correctly. If it is not seated properly it may cause fault codes and malfunctions which can be difficult to diagnose.
 
If the OCP is removed and the four or five electrical plugs are disconnected, depending on model, pay special attention during reinstallation to the second plug from the left. This plug has a light gray swing clip which is pulled to the left to slide the plug out.
 
When reconnecting this plug, do not simply push the plug in and move the lever back to the right. It may look and feel connected, but it may not be fully seated.
 
[[File:W220 Overhead Control Panel N70 Cable Connection Issue.JPG|300px]]


The connector can feel seated when it clicks into place but if not properly seated will give error codes and malfunctions.
The correct installation is to push the second plug in until it clicks, then pull the lever back to the right to lock it in place.
On the black part of the plug there is a half-circle track that the light gray clip follows. The left side of that half-circle must be right up against the module being plugged into.


Refer to the excellent article by BenzWorld Member jwells at Post #8: http://www.benzworld.org/forums/w220-s-class/1460424-need-help-c-diag.html
If this connector is not seated properly, the vehicle may display the warning '''Light Sensor Visit Workshop'''. The headlights may remain on in AUTO mode regardless of whether it is day or night, the automatic headlight delayed shut-off may stop working, and the lights may turn off immediately when the key is switched off. The rain-sensing wipers may also stop working correctly in the first click position and instead behave like intermittent wipers, wiping about every five seconds regardless of rain intensity.


'''The Issue'''


If you remove the OCP and remove the four or five electrical plugs (depending on model), then reinstall the electrical plugs, you need to pay special attention to the second plug in from the left. It is the one with a light gray swing clip on it that you pull to the left to cause the plug to slide itself out. When plugging it back in, if you just plug it in and move the lever back to the right, it will not seat itself all the way back in.
== Dismantling of Overhead Control Panel ==


[[File:W220 Overhead Control Panel N70 Cable Connection Issue.JPG|300px|center]]
Once the OCP is removed and placed on a clean work bench, it can be dismantled to access the aspirator fan and the thermistor temperature sensor.


It might look and feel like it is connected, but often it is not.  
# Remove the light bulbs.
# Remove the back cover by removing the nine Torx screws.
# Remove the circuit board by pushing it out of the housing.
# Reinstall in reverse order.


You will receive an error or malfunction warning saying "Light Sensor Visit Workshop", and it will cause three issues:
== Replacing In-Cabin Air Temperature Sensor ==
* The headlights will stay on when in AUTO mode on the light switch, no matter if it is day or night.
* The automatic headlight delayed shut off will not work in Auto mode, the lights just turn off when you turn off the key instead of having a delayed turn off.
* The Rain Sensing wipers will not work in the first click position, they just act as intermittent wipers wiping every five seconds no matter how much rain is sensed.


'''The Solution'''
The ACC Air Temperature Sensor (N70/b1) in the OCP often fails and can cause ACC malfunction. The sensor is a thermistor located in the center of the mini aspirator fan. It measures cabin air temperature near the roof, while the aspirator draws cabin air across it.


You MUST push in that second plug until it clicks in, then pull the lever back to the right to lock it in place. You will see on the black part of the plug a half circle tract that the light gray clip follows. The left side of that half circle must be right up against the module you are plugging into.
The sensor can be diagnosed using the ACC Hidden Menu Feature. See [[Automatic Climate Control (ACC) Service Menus]]. Check the ACC actual value:


==DIY Procedures - Overhead Control Panel (OCP) (N70)==
'''Parameter NR.01: In Car Temperature Sensor (N70/b1), ACC Overhead Control Panel (OCP) (N70)'''
===DIY Dismantle and Repair - W220 2005 S500 OCP===
 
====Removing OCP====
This value should show the cabin air temperature near the roof of the vehicle, for example about 20-30C depending on conditions. If it reads 0C or 63C, there is likely a fault.
<!-- AR82.20-P-1000M, Removing and installing overhead control panel control module -->
 
{| class="wikitable"
! Error Code
! Description
|-
|B10C0
|Temperature sensor: Measured value not within range
|}
 
The sensor resistance can also be tested directly. At approximately 20C, the thermistor should measure around 10k ohms.
 
The OCP has one circuit board which includes lighting control, sunroof control, and the inside temperature sensor. The thermistor is connected by thin wires which are melted into the fan housing. These wires are brittle and are often found broken, causing ACC issues.
 
The thermistor leads can break because they run close to the fan and may come into contact with it. They can also fail from fatigue caused by micro-motion of the fan cover, corrosion of the leads, or a combination of these factors.
 
If the wires are intact, they must be unsoldered from the printed circuit board before removing the fan shroud with the thermistor still inside it. This is difficult, so it is often easier to cut the wires halfway along their vertical length and solder in the replacement thermistor.
 
During reassembly, thoroughly clean any dust from the aspirator motor and thermistor housing.
 
{|
|[[File:W220 Overhead Control Panel N70 Thermistor Location on PCB.jpg|thumb|none|Location on PCB]]
|[[File:W220 Overhead Control Panel N70 Thermistor Soldering Points.jpg|thumb|none|Thermistor soldering points under aspirator]]
|[[File:W220 Overhead Control Panel N70 Thermistor Location in Shroud.jpg|thumb|none|Thermistor housing and leads]]
|}


{|
{|
|[[File:W220_removing_overhead_control_panel_control_module.jpg]]
|[[File:Cabin_temperature_sensor_original.jpg|thumb|none|Original sensor with leads broken]]
|
|[[File:Cabin_temperature_sensor_new.jpg|thumb|none|New NTCLE100E3103HB0 sensor installed]]
* 1 - Light lenses
|[[File:Cabin_temperature_sensor_new_soldered.jpg|thumb|none|New sensor leads soldered to PCB]]
* 2 - Electrical connectors and connections
* N70 - Overhead control panel control module
|}
|}


# Remove light lenses (1)
'''Resistance Specification'''
# Press clips (arrows) in direction of arrow and swing overhead control panel control module (N70) down
 
# Disconnect electrical connectors (2) and connections (2) on overhead control panel control module (N70)
Refer to [[ACC and HVAC]] for resistance specification of temperature sensors.
# Install in opposite order
This resistance specification applies to '''both''' in-cabin air temperature sensors, even though their appearance is not identical:
* Sensor N22/b1, located in the Pushbutton Control Module (N22).
* Sensor N70/b1, located in the Overhead Control Panel (N70).
 
Aftermarket sensor with close specifications:
* VISHAY NTCLE100E3103HB0 (NTC thermistor; 10kΩ; THT; 3977K; -40÷125°C; 500mW)
 
[[File:VISHAY_NTCLE100E3103HB0.jpg|thumb|none|VISHAY NTCLE100E3103HB0 sensor]]
 
== Aspirator ==
 
Inside the OCP is an aspirator fan which draws cabin air over the temperature sensor. This reading is used by the ACC to help regulate cabin temperature. A similar air sampling function is also used by the ACC Pushbutton Control Module.
 
Before disconnecting the OCP wiring, the aspirator fan can be checked with the OCP dropped down. Turn the ignition to the ON position and use a flashlight to look through the opening at the end of the unit. The fan should be visible spinning.


Check position and number of cables routed through cable clamp before installing OCP. Photo shows a 2003 Update S500.
A common issue is a rattling aspirator housing. The fan shroud is clipped to the fan base and is slightly loose by design, so it may move with very little force. To stop the rattle, dismantle the OCP and apply four small blobs of silicon adhesive, one at each corner of the fan shroud, to secure it to the printed circuit board.
[[File:W220 Overhead Control Panel N70 Cable Connections.JPG|600px|center]]


==Resistance Specification - Sensor N70/b1 which is in Overhead Control Panel N70==
Do not spray silicone, Teflon, or other lubricant through the ventilation slots to quieten the aspirator. The blower is self-lubricated, and added lubricant may only quieten it temporarily while causing dust to accumulate. This can eventually clog the aspirator and require replacement. If the sensor or aspirator is dirty, dismantle the OCP and clean the sensor, aspirator motor, and thermistor housing.
Refer to section [[Resistance Specification - In Cabin Air Temperature Sensor]] which applies to '''both''' In Cabin Air Temperature Sensors ie Sensor N22/b1 which is in Pushbutton Control Module (N22) and Sensor N70/b1 which is in Overhead Control Panel N70. The OEM sensors were found to be not identical in appearance although their electrical properties were very similar.


* Sensor N70/b1 which is in Overhead Control Panel N70,
[[File:W220 Overhead Control Panel N70 Thermistor Soldering Points.jpg|thumb|none|Aspirator with temperature sensor cap removed.]]
[[File:W220 OEM Sensor N70 b1 removed from Overhead Control Panel.JPG|300px|center]]

Latest revision as of 11:44, 30 May 2026

Overhead Control Panel (OCP) (N70)

The Overhead Control Panel (OCP) (N70) is located in the roof console area. It contains one circuit board which includes lighting control, sunroof control, and the inside air temperature sensor used by the Automatic Climate Control (ACC).

The OCP contains:

  • Air Temperature Sensor / Thermistor (N70/b1), which measures cabin air temperature near the roof.
  • Aspirator fan, which draws cabin air across the temperature sensor.
  • Electrical connectors for the overhead control panel functions.

The ACC also uses another in-cabin air temperature sensor in the Pushbutton Control Module (N22). Testing methods for the OCP (N70) are very similar to the testing methods for the Pushbutton Control Module (N22).

Removal of Overhead Control Panel

  • 1 - Light lenses
  • 2 - Electrical connectors and connections
  • N70 - Overhead control panel control module
  1. Remove the two light lenses (1) by prying from the rear.
  2. After removing the lenses, two or four steel clips will be visible, depending on model. These clips hold the OCP (N70) in place.
  3. Pry the steel clips towards the center of the unit. The OCP should drop down slightly as each clip is released.
  4. Continue working around the unit until the last tab is released and the OCP can swing down. WIS says to press the clips in the direction of the arrows and swing the overhead control panel control module (N70) down.
  5. Disconnect the electrical connectors and connections (2).
  6. The two largest connectors are locked in place by levers. Press the tab and move the levers down; the connectors should then come out easily.
  7. The smaller wire connectors are friction-fit only.
  8. Reinstall in the opposite order.
  9. TIP: Before installing the OCP, check the position and number of cables routed through the cable clamp.

Electrical Connector Warning

Warning: one of the OCP electrical connectors can be difficult to reinstall correctly. If it is not seated properly it may cause fault codes and malfunctions which can be difficult to diagnose.

If the OCP is removed and the four or five electrical plugs are disconnected, depending on model, pay special attention during reinstallation to the second plug from the left. This plug has a light gray swing clip which is pulled to the left to slide the plug out.

When reconnecting this plug, do not simply push the plug in and move the lever back to the right. It may look and feel connected, but it may not be fully seated.

The correct installation is to push the second plug in until it clicks, then pull the lever back to the right to lock it in place. On the black part of the plug there is a half-circle track that the light gray clip follows. The left side of that half-circle must be right up against the module being plugged into.

If this connector is not seated properly, the vehicle may display the warning Light Sensor Visit Workshop. The headlights may remain on in AUTO mode regardless of whether it is day or night, the automatic headlight delayed shut-off may stop working, and the lights may turn off immediately when the key is switched off. The rain-sensing wipers may also stop working correctly in the first click position and instead behave like intermittent wipers, wiping about every five seconds regardless of rain intensity.


Dismantling of Overhead Control Panel

Once the OCP is removed and placed on a clean work bench, it can be dismantled to access the aspirator fan and the thermistor temperature sensor.

  1. Remove the light bulbs.
  2. Remove the back cover by removing the nine Torx screws.
  3. Remove the circuit board by pushing it out of the housing.
  4. Reinstall in reverse order.

Replacing In-Cabin Air Temperature Sensor

The ACC Air Temperature Sensor (N70/b1) in the OCP often fails and can cause ACC malfunction. The sensor is a thermistor located in the center of the mini aspirator fan. It measures cabin air temperature near the roof, while the aspirator draws cabin air across it.

The sensor can be diagnosed using the ACC Hidden Menu Feature. See Automatic Climate Control (ACC) Service Menus. Check the ACC actual value:

Parameter NR.01: In Car Temperature Sensor (N70/b1), ACC Overhead Control Panel (OCP) (N70)

This value should show the cabin air temperature near the roof of the vehicle, for example about 20-30C depending on conditions. If it reads 0C or 63C, there is likely a fault.

Error Code Description
B10C0 Temperature sensor: Measured value not within range

The sensor resistance can also be tested directly. At approximately 20C, the thermistor should measure around 10k ohms.

The OCP has one circuit board which includes lighting control, sunroof control, and the inside temperature sensor. The thermistor is connected by thin wires which are melted into the fan housing. These wires are brittle and are often found broken, causing ACC issues.

The thermistor leads can break because they run close to the fan and may come into contact with it. They can also fail from fatigue caused by micro-motion of the fan cover, corrosion of the leads, or a combination of these factors.

If the wires are intact, they must be unsoldered from the printed circuit board before removing the fan shroud with the thermistor still inside it. This is difficult, so it is often easier to cut the wires halfway along their vertical length and solder in the replacement thermistor.

During reassembly, thoroughly clean any dust from the aspirator motor and thermistor housing.

Location on PCB
Thermistor soldering points under aspirator
Thermistor housing and leads
Original sensor with leads broken
New NTCLE100E3103HB0 sensor installed
New sensor leads soldered to PCB

Resistance Specification

Refer to ACC and HVAC for resistance specification of temperature sensors. This resistance specification applies to both in-cabin air temperature sensors, even though their appearance is not identical:

  • Sensor N22/b1, located in the Pushbutton Control Module (N22).
  • Sensor N70/b1, located in the Overhead Control Panel (N70).

Aftermarket sensor with close specifications:

  • VISHAY NTCLE100E3103HB0 (NTC thermistor; 10kΩ; THT; 3977K; -40÷125°C; 500mW)
VISHAY NTCLE100E3103HB0 sensor

Aspirator

Inside the OCP is an aspirator fan which draws cabin air over the temperature sensor. This reading is used by the ACC to help regulate cabin temperature. A similar air sampling function is also used by the ACC Pushbutton Control Module.

Before disconnecting the OCP wiring, the aspirator fan can be checked with the OCP dropped down. Turn the ignition to the ON position and use a flashlight to look through the opening at the end of the unit. The fan should be visible spinning.

A common issue is a rattling aspirator housing. The fan shroud is clipped to the fan base and is slightly loose by design, so it may move with very little force. To stop the rattle, dismantle the OCP and apply four small blobs of silicon adhesive, one at each corner of the fan shroud, to secure it to the printed circuit board.

Do not spray silicone, Teflon, or other lubricant through the ventilation slots to quieten the aspirator. The blower is self-lubricated, and added lubricant may only quieten it temporarily while causing dust to accumulate. This can eventually clog the aspirator and require replacement. If the sensor or aspirator is dirty, dismantle the OCP and clean the sensor, aspirator motor, and thermistor housing.

Aspirator with temperature sensor cap removed.