Exhaust system

From W220 S-Class Encyclopedia
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Description - Exhaust Pipes, Catalytic Converter, Mufflers

Issues - Exhaust Pipes, Catalytic Converter, Mufflers

  • Occasionally the exhaust system will develop an annoying rattle.
  • Catalytic converters must not be disposed of as regular scrap. The catalytic converter contains valuable rare earth metals, which can be recycled.

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Solutions - Exhaust Pipes, Catalytic Converter, Mufflers

  • To investigate an annoying rattle jack the vehicle up and place on stands. Tap the exhaust system with a rubber mallet while listening for the rattle. It is often a broken strap or bracket making the noise.

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Tips - Exhaust Pipes, Catalytic Converter, Mufflers

  • When reassembling a new or repaired exhaust system apply high temperature anti-seize copper grease to all the gaskets, seal rings, flange surfaces, and bolt threads. You will really appreciate having done this next time the system has to come apart.
  • Also cover all exposed bolt threads with silicon to prevent corrosion. The silicon is easily peeled off before undoing the next time. If you have previously used the copper anti-seize grease you will be able to undo the nut by hand.

Parts - Exhaust Pipes, Catalytic Converter, Mufflers

  • 210 Seal Ring Catalyst on Flange Right 1269970041 and 2024920181
  • 220 Seal Ring Catalyst on Flange Left 140920281 and 202490281
  • 245 Seal Ring Left to Right Pipe to Exhaust Pipe 2024920281 ie same as 220 Seal Ring Catalyst on Flange Left

DIY Procedures - Exhaust Pipes, Catalytic Converter, Mufflers

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